Your factory loses capacity, quality and money every day. You just cannot see it.

Every day, production time, material and energy are lost without you knowing exactly where. You sense that it could be better, but the figures to make it clear are missing. VDS Smart Factory takes the data out of your machines and systems and brings it together, so that you can produce more efficiently: more out of your existing lines and your existing team, at a lower cost per unit.

Production line 03 · Smart Factory
Live
OEE
60.1%
↑ 0.7% vs yesterday
Output / hour
301units
↓ target 360
OEE trend · last 60 min OEETarget
12 / 14 machines active
Long-term partner Our own IoT hardware & software Technical and business insight
Who is this for?

Do you recognise your situation? Scroll along.

Your role determines where the gain sits. Below you can see, for each role, what you run into and what VDS Smart Factory changes for you.

Plant manager

You are responsible for the output, but you steer on yesterday’s figures.

The morning report comes out of Excel, is half right and is already out of date by the time you read it. You know capacity is leaking away: downtime, changeover times, small faults. Just not exactly where, and not how much.

In real time you see what every line is doing and where the time goes. No more arguing about yesterday. You steer on what is happening now.

Continuous Improvement

Your improvement projects run aground on data you have to scrape together yourself.

Before you can substantiate an improvement, you lose days pulling figures together and making them add up. And once you have implemented something, you can barely get the effect down in black and white afterwards.

From now on the result is at your fingertips. You see straight away whether a change works and back up every step with figures.

Relevant for you Efficiency Quality
Quality

You hear about a problem when the customer calls, not when it arises.

Rejects and rework only show up in the weekly figures. Too late to do anything about it; by then the batch has long since left the building. What you want is to see the deviation as it arises.

You follow your process values in real time and get a signal as soon as something starts drifting. Intervening earlier means less scrap, fewer complaints and less firefighting.

You see deviations as they arise, with the context alongside: which line, which shift, which batch. A complaint can be traced straight back to the batch where it went wrong.

Relevant for you Quality
Sustainability

You have to substantiate your consumption to the grid operator, the board and the auditor, but all you have is the monthly invoice.

The totals add up, but you cannot show which machine, shift or product causes the peaks. And without that detail every savings plan stays guesswork: for the grid operator, for your reporting, for the board.

We make visible which machine, shift or process peaks, so that your case rests on measured data instead of on assumptions.

From food to chemicals to metal: our customers trade gut feeling for real-time facts and adjust their operation while it is happening, not afterwards.
What VDS stands for Real-time steering instead of yesterday’s figures
25+
Customers in food, chemicals and metal
110+
Machines and sensors unlocked
70+
Successful projects
Continental Candy Industries Hellema Wajer Kooi SMI Groep Sparck Sijperda Verhuur I. Rice & Company Allpa Econox Probo
What is a Smart Factory?

No new machinery. One measurement layer under your factory.

Your machines, control systems and software already produce data. That data sits scattered across PLCs, Excel files and standalone packages, so you steer on yesterday’s figures and on experience. A Smart Factory takes that data out, brings it together and makes it readable on the floor and in the boardroom.

We build that layer on top of what you already have, in your own environment, and start from one concrete question instead of from a multi-year plan.

See our approach
Unlocking dataMachines, sensors and systems connected, including old control systems and different brands.
Making it visibleDowntime, scrap, consumption and output per line, per shift, per order, while it is happening.
Steering on itOperators see what they have to do, management sees what it delivers.

Five questions we answer with data

Efficiency, quality, energy, the shop floor and company-wide control, the five places where production time, material and margin leak away. We make them measurable.

Efficiency

Where does your production time go?

Hidden downtime, micro-stops and slow changeovers often cost more capacity than you think. Make visible where the time leaks away and get more out of the same line, without investing in new machines.

Read more
Quality

Why do you only discover quality problems afterwards?

Deviations often only become visible once there is already scrap or there are complaints. Follow your quality parameters in real time and intervene earlier, so that you have less scrap, less rework and fewer complaints.

Read more
Energy

Why is your energy bill higher than it needs to be?

Without insight you steer on totals instead of on the real cause. See in real time where peaks arise per machine, shift or product and save energy without limiting your production.

Read more
Shop floor

Why does knowledge depend on a handful of people?

Operators often know exactly what is going on, but that knowledge stays on the shop floor. Make information visible in real time, shorten onboarding time and make sure everyone works from the same facts.

Read more
Company-wide control

Why does every department work with different figures?

When production, quality, energy and costs are looked at separately, different truths emerge. Bring all the data together in one view, so that the whole organisation steers on the same facts.

Read more

Ready to see what is possible?

We come to your site for half a day. You get a report from us with the biggest opportunities and stumbling blocks for your factory.

Book a Quick Scan

Manufacturers already steering on facts

From confectionery production to metalworking. Organisations that work with VDS take better decisions.

Continental Candy Industries, daily start-up at the dashboard
"
Thanks to the real-time data we now take the right decisions and make the right investments.
Marten Groen, manager operations, Continental Candy Industries
Customer
Continental Candy
Industries
Solution
Real-time OEE
& daily start-up
Result
From paper
to steering
Read the full CCI story
Tjeerd Veenstra
Tjeerd speaking

Why companies choose VDS, and stay

“I started VDS because I was irritated by handsome reports that changed nothing on the shop floor.

We connect your existing machines and systems and bring the data together, so that you can genuinely steer on it at the daily start-up. But it does not stop there. We keep the measurement layer sharp as your factory changes, and put new possibilities in digitalisation and AI on the table as soon as they deliver something for you. That way you stay at the wheel of your own improvements, with us as a partner that does not disappear after handover.”

Meet the team
Where do you stand?

Start with the insight that fits your situation

Two ways to get moving: half a day at your site, or a quick online scan from your desk.

Recommended

Quick Scan

We come by for half a day and map out your data landscape. You receive a concrete report with opportunities and recommendations.

  • An inventory of your current data and systems
  • Insight into where the biggest opportunities lie
  • A concrete report with next steps
  • No obligations afterwards
Lead time: half a day on site Cost: free
Book a Quick Scan on site
Still exploring?

Smart Factory Check

Not ready for a conversation yet? Take the five-minute online self-assessment. Ten questions, an instant score on four dimensions and a personal interpretation of where you stand.

  • 10 questions about data, insight, control and integration
  • An instant score and level indication
  • A personal interpretation per dimension
  • 100% online, no appointment needed
Time: 5 minutes Cost: free
Take the Smart Factory Check

Curious where your factory is losing out unnecessarily?
Book a Quick Scan.

In a Quick Scan we map out the most important improvement opportunities in your production together. No thick report, no months-long project. What you do get: a clear picture of where the biggest gain sits and what a logical first step is.